09-06-2010 09:35 PM EST
Screen-printing is most commonly used for t-shirts, garments and other fabrics. Screen printing also used on all
sorts of other substrates ranging from plastic to metal. Although small and intricate details can be captured,
screen printing is ideally suited for bold and graphic designs.
Screen-printing or silk-screening is a printing technique particularly suited for flat or relatively flat surfaces. The heart of the process involves a fine mesh or screen that is tightly stretched around a rigid frame. The areas that are not to be printed are masked out on the screen. To create the print, the framed screen is positioned over the item to be printed along with a dollop of thick ink. A squeegee is then used to press the ink through the screen. The masked areas prevent ink from passing through, but the unmasked areas allow the ink to be imprinted on the material. The final step is to send the item on a conveyor belt through a heat-tunnel. This curing process ensures that the inks dry quickly so that they materials can be stacked or packaged. Properly cured inks will remain on the printed substrate even under harsh conditions.
If more colors are desired in the final design, the process is repeated with different screens. Therefore, a design that requires four different colors would require four different screens. The screens are usually placed on a rotary press which allows the different color prints to be properly aligned or registered with each other
Some examples of our screen-printed work can be viewed on the right.
Screen-printing or silk-screening is a printing technique particularly suited for flat or relatively flat surfaces. The heart of the process involves a fine mesh or screen that is tightly stretched around a rigid frame. The areas that are not to be printed are masked out on the screen. To create the print, the framed screen is positioned over the item to be printed along with a dollop of thick ink. A squeegee is then used to press the ink through the screen. The masked areas prevent ink from passing through, but the unmasked areas allow the ink to be imprinted on the material. The final step is to send the item on a conveyor belt through a heat-tunnel. This curing process ensures that the inks dry quickly so that they materials can be stacked or packaged. Properly cured inks will remain on the printed substrate even under harsh conditions.
If more colors are desired in the final design, the process is repeated with different screens. Therefore, a design that requires four different colors would require four different screens. The screens are usually placed on a rotary press which allows the different color prints to be properly aligned or registered with each other
Some examples of our screen-printed work can be viewed on the right.
Pros
- Perfect for larger orders
- Less expensive per item than Digital/Sub Transfer and Thermo-FILM®
Cons
- Maximum of 8 colors
- Setup fee per screen

